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Are the connecting rod bolts hitting the crankshaft? Put some vacuum hose on them to protect the crankshaft as they slide past.

Could the piston be 90 degrees out of position meaning the rod would hit the crankshaft?

http://home.netcom.com/~jonescha/Photos/DCP_0355_178x109.jpg
"If you're under control you're not going fast enough"
Parnelli Jones
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