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Ford starters don't have a Bendix. The starter drive gear is shoved out by the lever alone, the action easily checked by pulling the tin cover and working the lever. The starter drive simply has a one-way clutch inside to allow it to "overrun". There is no "spiral" groove to make it spin out to the ring gear. The bushing wasn't properly staked in place and shouldn't protrude from either side of the nose.I'm just guessing here, but you think that walk out could be a sign of starter kickback? As in the bendix is pushing the gear too far forward into the flexplate (hence the shiming) that the engine is starting before the gear retracts, kicking the starter? Unsure, but I'd be looking at installing a new starter anyways.