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You definitely need to remaove every bit of rust on body metal before painting it...

The door skin is crimped onto the shell.....there are removal and installation tools (eastwood sells em) and patience will be a must to get them on without crimp marks

dont be surprised if the door shell edge is rusty and be prepared to treat it thoroughly to prevent future rust....I'm planning on painting the edge of my door shells with corroless when I start the "body phase"
 
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