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Which wiring harness

8.2K views 39 replies 19 participants last post by  Themabyemustangman  
#1 ·
After much consideration I’ve determined the original harness on my mustang needs to go and get an update. The wires are all hard with a mix of quality issues. It’s a fire hazard and a future breakdown waiting to happen. It was recommended to use an Highway 15 by American auto wire but I wanted to get opinions from the group on the best harness to use. 1965 mustang fastback gt with factory air and three speed fan.
 
#3 ·
#7 ·
I've used several AAW and USA1 kits and they've been pretty easy to use. The wires are labeled every 1' or so, so makes it simple to run, trace, troubleshoot, etc. They all had plenty of length, so routing wasn't an issue either. They're available with different fuse box sizes so upgrading electronics was simple.
 
#22 ·
I was at the Ferrari shop today checking on my car. They have the harness pretty much installed but problems just keep cropping up. Now the light switch is not functioning correctly. They tell me both the old one and the new one supplied with the harness are bad. They can change the headlights from low to high beam by rotating the switch. They are also telling me things about the lights are not right by the German standard, for example: The rear lights should have two bulbs and a yellow/orange insert. I think maybe they are trying to apply standards for modern cars to an "Oldtimer". I probably need to track down a German "Oldtimer Expert" they can confer with.
 
#24 ·
I found a complete Painless kit for my 67 brand new in box on Face Book market place for half the price. Was an easy install, all wire colors were the same as OEM and labeled every few inches, install was easy, just time consuming. No complaints.
 
#26 ·
My $.02 worth…. I have the aaw on my 69. My car is all modern alternator, a/c, fuel injection, etc. The kit works very well for this. The diagrams suck, but everything else is very good with lots of extra wire.
If you are staying mostly original, having the original refurbished is a better idea imho.
 
#29 ·
That will be a good choice... are you going to buy all 4 harnesses...
@65fastbackman I'm glad you mentioned "all 4 harnesses." I've been wondering how many distinct ones there are. So under dash, taillight, engine, and alternator harnesses -- is that the main breakdown? I get confused when I see "fog light harness" or "heater motor harness" and I don't know if the 4 main harnesses encompass these smaller component pieces or not.
Thanks, John
 
#32 ·
So, today the car is running again. Everything is working correctly after getting a new light switch. One odd thing has appeared. They told me the coil was getting very hot so they had to put in the white-porcelain looking thing mounted below the solenoid. The coil is new (6 months) but it was a replacement for the exact same coil. The labels on the previous coil were yellowed and falling off. Is it normal for these coils to get very hot?
Image
 
#33 ·
Yes, the ignition coil will get hot during operation. It is filled with a light oil as a "cooling system" to help absorb and dissipate heat. With the factory resistance wire or a ceramic ballast resistor in place, such as shown in your photo, the power consumption of the coil is around 40 watts. If you've ever touched at 25 watt light bulb after its been lit for a short period you'll know about how hot that can get.
 
#35 ·
I'm kinda surprised they didn't put shrink tubing to cover the lug to cable connections at the solenoid, less chance of dropping a wrench and having it ground on a hot lug or exposed wires (the one on the left post, closest to the solenoid body). I put heat shrink covering right up to were it necks down to go flat.