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How can I repair/replace my rear frame rail

19K views 188 replies 37 participants last post by  Classy 65 and 66  
#1 ·
I cant figure out where to support my 65 coupe due to rust here are some pictures
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#90 ·
My 67 convertible was a MI car and I replaced a lot of the sheet metal myself. I have Groomsrestos finishing it for me and Lonnie had to do some re-aligning while putting the back end back on straight. it is looking great now, but I didn't have bracing in place the way I should, though I did do one replacement at a time and supported in many places.
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#5 ·
Wow, that is worse than my car was. That is major surgery. Are you ready for it? You are going to have to remove virtually every component from your car to fix it correctly. Interior, rear end and springs, engine, transmission, etc.
You will have to support the vehicle at major structural components, but it looks like many are compromised. I think I would build a frame jig to mount the car on, for those major repairs.
 
#7 ·
First, theres no repairing that. You're in for a full replacement.

If it was just the section from wheel tub back that's pretty easy, I've done both of them. You'll need a full rail from the torque box to tail light panel brace. Removing the full trunk floor, wheel tub, part if not all the rear floor and prob inner rocker by looks of it. Def set the car up on a jig and door bracing to keep square.

They do make the rails, just a lot of work to do it. Been there, done that. See my link below for an idea.

To do it right by the looks of the rot, you're better off cutting the entire underside of the car out and replacing with this that has everything already set in place.

 
#13 ·
Well, here are some plans for a chassis jig....

As a note, and please don't take this the wrong way.... if you have to ask how to build a chassis jig or how to support the vehicle shown in your photos in order to repair the rust I'd have to believe you're in a little over your head with this project. It might be time to search out someone selling a jig they're finished with.... we did that a couple months ago with ours (see photos below) or have someone do the purely structural repairs and take over from there... Again, no offense intended.

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#12 ·
Have to agree esp after looking at your other pics

 
#11 ·
Personally, unless you are skilled and have the space and equipment, I would not attempt that car. You will basically be starting from scratch and laying pieces in and aligning them and welding them. You really don't have much of the original vehicle for a guide.
I have been working on my car for 7 years. I am close now, but it is a long road. It's easy to jump in and get discouraged after you have sunk a bunch of time and money into a project.
I mean no disrespect, but I think you may be over your head on this one. If you are set on a Mustang, I think I would save up some more and get something not as labor intensive.
No criticism, just a honest opinion.
 
#18 ·
Save it by reusing any parts you can, trim, glass, dash, etc. Let the body and rest go.
 
#19 ·
#26 ·
What the springs are still attached to doesn't look like much and what good metal is there to get a decent weld out of?

You really need to find a steel supplier, build a 2x2 frame under it with vertical mounting points to rockers, outer cowl side panels, rear taillight panel brace etc and cut the bottom of the car out. However, looking at all the pics, you're key mounting points are rusted away as well.
 
#27 ·
30 second search of Detroit metro area (where i think you are) and this comes up. You'll have WAY more $$ in sheetmetal alone vs. what this car is priced at.

 
#33 ·
Well if you are definitely set to go forward with your project, I offer one piece of advise in which I mean no disrespect. Get yourself organized and have a plan. I know your pictures are just a few shots, but it seems you are lacking space and a good working area. I see a steering wheel sitting in the middle of the floor, along with various "stuff" in and around the car. I'm sorry to be so blunt, and we all have struggled at times with having enough space to work in, but you'll need more organization and a systematic approach to do a project of this scale.