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Rebuild 302 upgrades?

2.5K views 18 replies 10 participants last post by  sheza65  
#1 ·
We are going to rebuild my 16-year-old son's 302 in his 1972 Mustang convertible. The goal is a daily driver that uses pump gas, preferably 87 octane for economy. It needs to be very tractable in traffic and on highway. The tranny is the original FMX 3 speed, but he wants to swap it for a T5 manual. A bit more power and torque would be nice, but obviously keep the compression reasonable to be able to use regular gas. We are thinking about upgrading to aluminum heads, a mild cam and a 4 v carb. This kit from Edelbrock looks like a good start:
E-Street 321 HP Top End Kit for 1981 and earlier Ford 289-302 V-8 Engines It is the E Street head, Performer intake manifold, Performer cam, timing gears and bits and pieces. We would add either a carb.in the 600 CFM range. Buying a kit seems a good way to try to keep things working together.

Thoughts or suggestions would be appreciated, particularly on the other components. We still might go for a crate engine. It appears be sort of a wash in terms of cost if we farm out the building which is likely due to a cramped garage.

Thanks!
 
#4 ·
That cam is a bit mild 448/472 . I ran it in an otherwise stock 289. It will use stock push rods . I'd look at the Jegs or Summit house brand 471/471 cam if your staying flat tappet. But seriously consider doing a roller cam. Also stay with a stock oil pump. And check out the Scott drake Boss 302 style oil pan looks stock has some bafflingly for oil control.
All that said a GT40P from an explorer is a nice upgrade
 
#6 ·
Thanks all, Edlebrock parts appear very scare. My son wants to stick with a carb rather than EFI. For an avid gamer, he oddly wants his old car to be like an old car. I will check out the other cam. That head won't work with a roller cam and we are sort of letting the head drive it. The Edelbrock seems to offer a good boost without awful cost and I also want to avoid too much power for a teen. Don't tell him!
 
#7 ·
The only reason those heads might not work with a roller cam is the valve springs. I changed mine on my dining room table. I would not let $100-150 worth of valve springs dictate your cam choice. The roller cam is the way to go for peace of mind. No break-in required, no magic oils or procedures, no chance of ruining your new engine in the first five minutes because the stars weren't aligned. In your case you could run a stock 5.0 cam and 1.7" rockers or go a little bigger for some more oomph. The stock 5.0 roller cam is going to offer a better torque curve than any 50-year-old flat tappet cam from Edelbrock.
 
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#8 ·
Tmg, what exhaust are you going to run ? If you are sticking with cast iron exhaust and small pipes, the aluminum heads won't help you any. If you're sticking with flattapet, look at the Comp 35-255-5. This cam will be very happy with injection OR a carb, and many of the aftermarket cams don't like fuel injection, if you ever swich to that. LSG
 
#9 ·
I disagree. If you took those heads and put them on a dead stock J-Code or K-Code it'd probably gain 30hp.
 
#11 ·
Sure. But the heads do something on there own. You said they wouldn't help at all. Some people don't want the hassle of headers or loud exhausts, but they can still have a little bit of fun addressing other areas.
 
#13 ·
Dropping some weight over the front axle is part of the plan, though someday it will get air conditioned and get it back!

I am not trying to max horsepower, but we do plan on headers and a dual exhaust. It seems silly to stick with the existing manifold. I am torn on the roller vs standard cam. Still debating. I haven't had time to look up the mentioned cam. The big thing here is to maintain a tractable daily driver that will get stuck in traffic in an urban area at times.
 
#18 ·
It may not need a rebuild. Advances in metallurgy and EFI keep them looking like new. The lack of extra fuel on the cylinder walls and in the oil helps them last.

I used two Explorer motors in the past. Both were 170K to 200K mile motors. One I picked up as a short block that someone used the heads. It had excellent crosshatching and the bearings looked great. I ran it as is. The other, because I was concerned, I put bearings in it. Both have run great.

The Explorer cam is really a good cam for torque. It looses power after about 5000 RPM, but it has plenty of grunt. I actually kept that cam for a while with my mildly ported '69 windsor heads (similar to GT-40 heads) 1.7 rockers and an Edelbrock Performer intake (not Performer RPM). It was a blast to drive. Not a race car, but plenty of fun with 2.80 gears and a C4 auto.

The other Explorer motor got a foxbody 5.0L H.O. cam and Edelbrock Performer RPM intakemanifold. It runs great, but is kind of a slouch until it winds up (again 2.80 gears & C4). Both cars are convertibles so I don't want wild amounts of power in them.

However, I recently swapped out the Explorer cam for a TFS1 cam and put EFI with a GT-40 tubular intake. It sounds great, but I hope I don't loose too much bottom end power. I have the engine running, but I haven't got it driving yet (too many "while I'm at it" projects).