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68 coupe, brake lights quit working, troubleshooting advice please

5.5K views 9 replies 7 participants last post by  Mach1 Driver  
#1 ·
Hey all

Hoping for some help with brake lights on a 68 coupe. They were working fine till I fixed a failed flasher relay. The turn signal switch is new, the old one had failed canceling tangs.

The brake switch is fine, I have continuity through it when the brake pedal is pressed.

I believe the turn signal switch is ok, because I have continuity through it from the green wire on the input side of the brake switch (when depressed), out through the orange w/blue and green w/orange wires to the tail lamps.

My questions are if anyone can tell me how this circuit works for sure, and suggest what troubleshooting to undertake.

I'm assuming the turn signal switch is good (new), brake switch (tested) and both flasher relays (new and work now, where old ones did not). I assume the wiring through the chassis is good since the park lamps and turn signals work, and the brake lights used to work, until I replaced the flasher (and dug around on the wiring)

At nearly $100, I'd like to prove the (new) turn signal switch is bad before replacing it again.

I'm referencing the averagejoe's wiring diagram
http://averagejoerestoration.com/wp...ang-wiring-diagram/1968-mustang-wiring-diagram-exterior-lights-turn-signals.jpg

Thanks

Scott
 
#3 ·
You say you "dug around on some wiring".
If putting the old flasher back in doesn't fix it I am thinking you may have broken a wire or connection while moving the wires around.

Best thing is to use the wiring diagram and inspect all the possible places that affect the brake lights under the dash. There shouldn't be too many wires.

Besides ohming things out, which is good, can you measure for voltage as well? For example, do you have 12 volts at both sides of the brake switch with the brake pedal depressed? If so, follow the wiring back until the 12V goes away. If not, follow the other direction until you find where you do have 12V for the brake circuit.

It's harder to explain than it would be to show you in person.

Russ
 
#4 ·
Make sure that the hazard light button is either all the way in or all the way out. Whichever turns it off, I can never remember.

On my '67 if that switch somehow gets in a spot where it's halfway on then weird things happen with the lights. Maybe your problem is just that simple.
 
#6 ·
Thanks all for commenting.
@jaybird yeah, I should have tried the other flasher can yesterday. I'll try that today.
@russosborne agreed. That's why I was asking if anyone had a better description of the wiring diagram - so I could trace the voltages. The one I referenced, it confuses me that all the wires to go one line and then come out later. Its like a treasure hunt trying to see where else there's a 511 or whatever. And do the jump offs mean there are splices? Or is it a visual representation of a bundle? I think I found some that are easier to read (for me) from google images.
@Magnus. Good Point. I did see that yesterday in the search and cycled the switch a few times to make sure it was seated. Could still be the problem - but its not half in or out.
@rollnblock Horn is removed from the turn signal switch. The car has a steering wheel that doesn't have the horn parts in it. Moved to a separate button. I didn't alter how any of that is.
 
#7 ·
Yes, I can show you exactly how it works. This link will give you a pdf of page 3 of a 69 Mustang brake and flasher schematic. Yours is very similar. Schematics show you how it works, not how it is wired. The bottom right of the page shows how the turn switch operates. Don't get overwhelmed. Normal operation starts at the left middle at battery+, then ignition switch, fuse, flasher, through the hazard switch and then down into the turn switch and out to the bulbs. Once you figure out how the turn switch operates its pretty easy.
http://1969stang.com/forum/applications/core/interface/file/attachment.php?id=41670
 
#8 ·
Thanks @Mach1 Driver

You're right... once you've thought through it, its not too hard.

Fortunaley, I had the old turn signal switch assembly to kind of futz around with and test wiring into/out of. The only thing bad about it was the cancelling tangs - so electrically it was fine.

I'm just home from fixing the brake lights. Problem solved. The problem was in the wiring. A victim of my aging eyes, 50 year old wiring and overspray.

I was wrong when I said it was caused by me messing with the wires to change the flasher. This dates back to me changing the turn signal switch and I never noticed my mistake. I would swear to you I tested the brake lights and they worked, but there is no way that's true. Fortunatley I've only driven the car around the block this way.

I used a combination of the averagejoe site I referenced earlier, in conjunction with the wiring diagrams from Veronica's blog, The Care and Feeding of Ponies: 1966 Mustang wiring diagrams Even though they say 66, the colors are the same for the 68. Unfortunatley, I'd gone to work on the car before I got to @Mach1 Driver 's list.

As I mentioned earlier, I was testing continuity - you could do that or voltage. I'll step through it using voltage in case anyone else finds this topic and needs the help.

12v comes from the headlight switch, which is fed directly from the battery. No fuses. The headlight switch has an internal circuit breaker, I've read.

That 12v goes to the brake pedal switch on a green wire with a red stripe, wire #10 on the diagram. Reach up there with your meter or test light and probe the back of the connector. Should be 12v. If you don't have 12V, go back to the headlight switch.

It should be hot all the time.

It comes out of the brake pedal on a green wire, #511 and goes through the curved turn signal switch connector and up to the turn signal switch.

If you don't get 12v when you press on the pedal (again, probe the back side of the connector while pressing down on the brakes), investigate the switch. Might be coming apart, might have failed wiring, might be out of alignment, might need a shim. Lots of discussion on that elsewhere on the forum. As I mentioned yesterday, mine worked fine.

From there, you can pull the connector apart and check the green wire pin in the curved connector (make sure you're checking the chassis side, not the one going up to the switch), In the curved connector, its going to be in the bottom (shorter) row 1 in from the end. If you have 12v here, carry on. If not, check the interity of the green wire between the brake pedal switch and the connector. This was not my problem.

With the curved connector re-connected, press on the brake pedal with the emergency flashers off and the turn signals cancelled (in the center, neutral position). When you press on the brakes, you should have 12v at both the Green with orange stripe (#5 on the diagram, Right hand brake light) and Orange with Blue stripe (#9, left hand brake light). If you enable the turn signal switch with the car off/key out, you'll lose 12v on one of the wires - as its killed the 12v from the brake light switch, so when the flasher is working (its not, key is off in this test), it isn't backfeeding or shorting things out.

That's really the "magic" of the turn signal switch, is killing the 12v from the brake lights so you can have turn signals instead, since this is a single bulb system.

If you turn the key on with the turn signal switch activated, you'll get pulsing 12v out the side that's signaling and steady 12v from the other side (assuming you've kept activating the brakes).

That's what wasn't working for me. I had 12v in the 511 wire but did not have 12v coming out either leg to the brake lamps when pressing the pedal. I did get (varying) 12v with the turn signals activated - so I knew the wiring through the car and the bulbs were all good.

So, I proved what I set out to do - which was be sure the failure was in the expensive turn signal switch and not just some broken wire under the dash.

I disassembled the column and started looking for a broken/bad green wire or something obviously wrong with the switch. I started by verifying the position of the wires in the connector.

Remember I told you the green wire 511 is one position in on the bottom of the connector? Well, right next to it is a green wire with a white stripe, which is the turn signal bulb for the left front turn signal.

If you've got old eyes and wires that have 50 years of dirt and overspray on them, that old 511 green I pulled out of the connector with the old turn signal switch sure looked like green with a white stripe. Though I was carefully and only did 1 wire at a time, I still screwed up. I swapped Green and Green with a white strip - 511 and 50.

Once I changed those two (which is a pain, though I understand how to unpin connectors I am not good at it)- everything worked fine. The left front signal I assumed was a burned out bulb even works!

So thanks all for the guidance and assurance that the diagrams would help me chase it down and that the problem probably was up in the column.

While mucking about with all this I discovered the master cylinder is wet. Not enough to be dripping but wet enough to need replaced. I'll need some help with that, since I've no idea what this master cylinder is or where it came from. In another thread, after I research.

Thanks again,
Scott
 
#9 · (Edited)
Excellent write-up wish more folks would follow up after the solution is found nothing as frustrating as reading a couple pages of suggestions with no follow up.

I have a new turn signal canceller sitting in a box for over a year. Mine works just doesn't stay on when in the left position without holding it. I'll wait till it fails knowing me.

Bob