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70sportsroof

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Well, not exactly a "job" since I am not being paid, but regardless, I have my first assignment in my new mustang restoration shop. A local police officer owns a 66 coupe with a bad engine. He picked up what was told to him was a rebuilt at lightly used 67 289 engine for $400, plus a bunch of spare parts (early 289 heads, brand new chromed Try-Y's, a Holley 650 double pumper, and a few more.) The engine is equipped with an Edelbrock performer 289 intake, motorsport finned valve covers, and new MSD dizzy.

I told the guy he could put it in my shop and I would help him go through it, clean it up and paint it, etc. After degreasing and using a wire wheel and die grinder to remove rust from different parts of the block, water pump and pulleys, pulled the oil pan and valve covers. Inspecting all of the casting marks, it is actually a 1972 302, assembled on Jan. 6, 1972, with a block designated for a Fairlane. It has the front dress for a 289, including timing cover, pulleys, water pump and a C8 balancer.

Checked the valve adjustment and tightened two rocker nuts, checked the torque on the head bolts, main caps and connecting rods and found one or two of each needing torquing. I will pull the oil pump and tear it down and clean it, reassemble. The intake is being bead blasted and clear coated. I replaced a broken dist. cap with a spare I had laying around and also replaced the broken fuel pump with a spare I had laying around. It looks real clean inside and there is no carbon build-up on the piston crowns. The plugs read well also. I hope to paint and reassemble over the next couple of days and install it in his car on Sunday.

The cop is young (33), ex-marine and on the force's gang suppression detail. Nice guy. I have his buddies stopping by the shop in their squad cars to talk with the two of us while we are working. One has a classic mustang and another a 68 camero. They are enthused about having a place where they can work on their cars in their off time. If I have the floor space available and no jobs to do, I'll let them pull in their cars and work on them.

Meanwhile, I received a complaint from the owner of the massage parlor across the parking lot from me that her business was down 50% because clients won't stop in when the police cars are around. haha.

Any other suggestions on what to look for in checking out the engine? I checked the valve springs and all the retainers/keepers are there, the springs are intact, the lifters operate normally. The rockers are rail rockers so the rocker/valve stem alignment is pretty much idiot proof. Rotating the crank by hand is smooth and there is no noise from the cylinders or feeling of drag from a broken ring. You can feel resistance to rotation as compression builds, so I suspect when I run a compression test it will come out fine (can I check this by rotating by hand or do I need to have the speed of rotation provided by a starter motor?) I'll check the hoses, belts, and replace the rotor in the dizzy, set the timing, adjust the carb and replace plugs and plug wires. should be ok. If it is not too expensive, we'll take the car, with the engine installed, to a dyno shop and check the A/F ratio and see whether the carb needs re-jetting.

First oil is now spilled on the shop floor.
 
Did you check out the condition of the rod and main bearings? Might be worth the price of some plastigauge just to confirm they are within spec's, while you've got the bottom end exposed. I'd check the thrust bearing as well,just to be safe.
 
Why rebuild the oil pump when a new one is about $25? Seems like your time could be better spent.
 
+1 for checking the rod and main bearings. It'll only take a few minutes once you get into it and could save a whole lot of aggravation later on.

How's the timing chain?

Although it's nice to pitch in and help your friends with their projects, be careful with this. I'm always eager to help someone with a project, but I don't like getting stuck holding the bag, and I have on a few occasions.... for instance... what started as a three hour tune-up that turns into me having to call a tow truck 2 months later to get my "car buddies" car towed off my property.

Also, if you're performing any work while the owner isn't around, six months from now it may come back to bite you if the engine blows...

You did this to my engine and I want you to fix it...

Although this is unlikely, unless your new cop buddies are somehow old friends, this could happen. The last thing you want is a pissed off cop trashing your name.

Lastly, donating your stockpile of "extra" items you have laying around for someone elses car is in the end going to cost you money. This "stockpile" will eventually run dry and you will eventually need something that you no longer have.

What's worse is when next year comes and you see the very same car that you donated all these extra parts for sitting on the local street corner with a 4sale on it.

I completely understand what you're doing and have fun with it, but along the way, be careful also.

Dave
 
I really like this book, How to Rebuild the Small-Block Ford by George Reid. It was published in 2005, so it's way more up to date than the more well known Tom Monroe book.

http://ec1.images-amazon.com/images/I/5117PR19PDL._AA240_.jpg
 
+1 for Dave's points. Best to establish early boundaries - is this a business transaction, or are you a friend lending a helping hand. Sometimes its best to start with the former, and work toward the latter.

That said, couple more cheap things: Replace the freeze plugs now - less than $10. Replace the oil pump drive shaft ~ 10. Replace the timing chain and gears. Pull the lifters and inspect the camshaft for wear. This is a pain, and could wait until the engine is back in, but if a cam lobe is wiped.....

Have fun (that's what its all about)
 
Another +1 for 69mach1_itch's advice. Being an attorney, you should be thinking about liability. Keeping those cars in your shop sounds fun, until someone breaks in and damages or steals them, especially with an angry business/customers across the street! The claim will be against your insurance and reputation. Tread carefully, it may be the worst advertising you never paid for.
 
You have to take chances when a starting your own business.What your doing is right, theres no better advertising than by word of mouth.Just remember not everything can be free or given away. I know from first hand experience.
 
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