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Rear differential gear oil - Final Write Up

11K views 41 replies 17 participants last post by  m ichaelD  
#1 · (Edited)
I think it's about time I changed the rear differential gear oil in my 68. All the youtube videos I've seen make this task look like a nightmare. Is there a good way to suck out the gear oil so you don't need to take the rear end completely apart?

I really wish there was a drain plug.

Below is a video by CJ Pony Parts - This video shows one way to change rear diff oil without removing the third member. Note: Gear oil should be changed every 30 to 40K miles according to CJ's.

Final Write Up
In the 10 years I have owned my 68 I have added oil to the rear diff but I have never changed it. I asked this forum for opinion and I got some great advice.

What's the right thing to do regarding rear differential oil? In my view there are 2 correct answers.

Solution #1 - Use a pump to extract the old oil / add new gear oil: This is a good solution if you don't have any leaks and the rear diff has been maintained over time. In my case the oil I extracted was dirty but was not what you would consider sludge in any way. After I extracted the oil I examined it, there were no clumps or metal filings of any kind. I found a great pump but it did take time and lots of patience. Just to be honest, the biggest issue was that the gear oil was low. I'm glad I didn't wait another mile.

Solution #2 - Remove the 3rd Member and clean everything / add new gear oil: This is the right thing to do period. Several guys proposed this option, I'll bet their cars are in great shape. I intend to do this over the next couple of years, but right now I happy with where I am today. The real question is frequency, this type of maintenance only needs to be done every 10 years IMHO. Diff oil should be checked every other year and changed ever 30 to 40K miles.

Summary - Check your gear oil boys. If you don't want do option 1 or 2 you can just add oil to your existing gear oil, that helps for sure.

 
#2 ·
#15 ·
I've used this device. Works well. You want to get a tube long enough to reach the bottom and make sure the
tube doesn't fall into the diff.
Can you tell me a little more? My current understanding is that this device can possibly be used to pull gear fluid from the diff? Just wanting to get clarification.

Very much appreciate your post because it offers an option to pulling everything apart.

Thanks
 
#7 ·
The rear end lube in my cars is used up by 40,000 miles / 4-5 years . If the car is seldom driven, then it’s probably going to last longer.

For cars that see hard usage, then Mobil 1 75w-140 is a good choice for keeping wear down to a minimum. For all others, Mobil 1 75w-90 works just as well.

Z
 
#31 ·
When it doesn't look like nice, new gear oil, eg. dirty, dark, metal filings, etc. A caution though.... gear oil isn't like engine oil and has no "suspension agents" in it to hold contaminants so all the "junk" will settle to the bottom of the center section as sediment which is one reason why it's a good idea to pull the chunk and clean everything.
 
#9 ·
#10 ·
I use those suction guns for rear axles, they work well, but take some patience. You can bend up a piece of steel fuel tubing to get down to the bottom of the housing through the fill plug, and hook the gun to it. Getting most of the old oil out is fine.

Once you get done, you can use the gun to put the new oil in. You can suck it out of the bottle or take the hose end off and pour it in, then inject it through the fill plug hole.
 
#20 ·
I use those suction guns for rear axles, they work well, but take some patience. You can bend up a piece of steel fuel tubing to get down to the bottom of the housing through the fill plug, and hook the gun to it. Getting most of the old oil out is fine.

Once you get done, you can use the gun to put the new oil in. You can suck it out of the bottle or take the hose end off and pour it in, then inject it through the fill plug hole.
Thanks for the input. This is one of those tasks I just know I should address.
 
#11 ·
I recently swapped the gear oil in my 65 daily driver. The last time the oil was changed was probably around 25 years and 30k miles ago when the previous owner restored the car. I'm glad that I pulled the 2.8 open differential as there was sludge and the axle tubes needed cleaning. I also replaced the rusted vent tube fitting. The axle bearing seals needed replacing as well. So depending on how long it has been, it might be a good idea to pull everything and do a full inspection. I ended up upgrading to a 3.0 true track anyways. On another car that was just recently restored, I used a pump to flush and put in anew fluid. The pumps are slow, so it will take a few hours, but it does save a lot of work. I use Valvoline 80-90W GL5 spec oil in my 8" and friction modifier when required.
 
#14 ·
As others have said I would pull it apart and inspect everything if you have the time and aren't in a hurry. Then you can add a drain plug if your handy with a welder or have one.

It's more expensive than the others mentioned but i have one of these and love it for brake fluid flushes.
I would use this If my rear axle didn't have a drain plug already. You just need a air compressor though

Capri Tools CP21029 Vacuum Brake Bleeder https://a.co/d/a3efSWR
 
#18 ·
As others have said I would pull it apart and inspect everything if you have the time and aren't in a hurry. Then you can add a drain plug if your handy with a welder or have one.

It's more expensive than the others mentioned but i have one of these and love it for brake fluid flushes.
I would use this If my rear axle didn't have a drain plug already. You just need a air compressor though

Capri Tools CP21029 Vacuum Brake Bleeder https://a.co/d/a3efSWR
Sounds like many are leaning towards the hard but necessary work. Thanks for the reply.
 
#37 ·
I just did this on my 64.5 289 convert that I have owned since 1967, 92,000 miles, first time changed.
Supported on jack stands, but not on the differential since muffler would have been in the way of the fill plug.
Used an $8 harbor freight hand suction pump through the fill plug hole. Oil was black but not sludge. You don't have to remove every drop, 95% new oil will give excellent lubrication. Pumped in new oil with same pump.
Didn't drip before, still doesn't drip.
 
#41 ·
Drain warm if you can. I like overnight after a drive, park and pull the plug. Then see how much came out.
But .. the best advice I've got was "look and see" if you haven't done a full clean, and never been inside it, I recommend pulling the center and go from there.
All you get from drain and fill is you KNOW it's has new fluid. If you "look and see" you will find out and repair and then KNOW what you have driving down the road.
PS if you don't know ask, if not sent it to a pro and know it's fixed properly.
Good luck 🤞
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