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Urban legend? Cheap & easy GT40P header fit trick

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22K views 41 replies 13 participants last post by  Flade  
#1 ·
Disclaimer: I have no hands on experience on this, just something I heard.

A somewhat reputable source told me that many (most?) SBF headers can be made to fit GT40P heads by adding a header flange and using it like a spacer. You know, the bare flanges used for custom fabbed headers like these:


Too good to be true? Maybe, but I’m interested in trying it out. I’ll report back if/when I do.

Anybody else heard this, or better yet, tried it?
 
#6 ·
761443
I'm skeptical. The problem with typical headers is that several of the tubes bend right at the flange backwards. With the typical SBF head the plugs are laid back. The P plugs are more perpendicular getting in the way of the tube itself. The plugs stock out farther as well. The tube really needs to come pretty straight out for about the first inch before turning. A good rule is if you can get a deep socket on the rear bolt of each tube, you have a pretty good shot
 
#8 ·
I'm skeptical. The problem with typical headers is that several of the tubes bend right at the flange backwards. With the typical SBF head the plugs are laid back. The P plugs are more perpendicular getting in the way of the tube itself. The plugs stock out farther as well. The tube really needs to come pretty straight out for about the first inch before turning. A good rule is if you can get a deep socket on the rear bolt of each tube, you have a pretty good shot
Yeah I am too, but with the right headers, I can kinda see it working.


might work on an engine stand but spacing the headers out away from the head will cause shock tower clearance problems
Well, I get that it’s tight, but I’m not sure the thickness of a flange would be enough to kill the deal.
 
#11 · (Edited)
TRI Y will need to be reworked on the drivers side front tubes . part of the reason I ended up with Edelbrock 5.0 heads . I've seen rebuilt TRI Y's made to work though

post 18 has some interesting pics of Explorer exhaust manifolds will gt40p heads fit on a 302
 
#17 ·
761479
Stock manifolds with a little grinding work. Personally I'm skeptical the K exhaust manifold flows any better. They both have the same 2" outlet. I did see a comparison on the same car on the same day on the same chassis dyno where stock, K code and try y headers were tested on a 2.25" system. The stock and K code manifolds made exactly the same power. The try y made something like 15 hp at the wheels.
 
#19 ·
I would say it might work. On SOME cars and SOME headers. I had a GT40P on the stand for a while and tried all of my collection of headers, short, long, some for Foxes even, no. Borrowed some mid-lengths and another set from friends. No chance of fitting. Then like I don't enough enough junky headers around I bought some unknown long tubes reputedly from a "289 Mustang". Fit straight on. I would grind a little bit of flange for spark plug clearance but other than that, right on. Just going by my memory of when I was fiddling with various headers I believe that some could be spaced out effectively and on some it would be a waste of time. No hard and fast rule.
 
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#21 ·
I am not sure I have seen hex head header bolts that would be long enough.
Seems like that should be a findable thing.

  • I doubt there is room in a 65-66 engine bay
I'm sure it depends on the headers, but there would be with my Hedman Shorties.

  • Fighting to slip one header gasket in can be a task, now two gaskets and a rigid spacer?
A pain, for sure, but maybe if you hold your tongue right.

  • Seems far more likely to leak
Maybe, but for the price difference I'd be willing to give it a shot.
 
#22 ·
I can say definitely, no, stacking a 2nd flange will not work. I had GTP heads and tried Hooker, Headman and Flowtechs. The plug runs right into the tube on a few cylinders. You could dimple some to work, but I seem to remember the #1 and #4 cylinders had a hard interference. There are headers out there that will work with little to no issues. MAC and FPA are two that come to mind as well as the factory cast iron manifolds with some help.
 
#25 ·
Although costly, these headers are designed for the GT40P head in a classic mustang: JBA GT40P header Note that the #7 and #8 tubes turn up then down to get away from the brakes, steering box and the K-bar. There isn't much room on the driver's side in that area. This is something to consider when you fit headers... some might fit the heads but not fit a classic mustang.
 
#34 ·
On my 70 engine bag, all the long tube and shorty headers bolt up and have plenty of spark plug clearance with Gt40p heads. The drivers side is the problem on cyclinder 7/8 . Even after Cutting and rewelding some tubes to clear the spark plugs.... the steering box was in the way.
The only known headers that fit the drivers side with ample clearance to get a sparkplug socket and a regualar 45* boot is the sanderson headers for gt40p. I got mines off summit FF3GTS-P $360. Definatly well worth the price as I did not have to mess with them at all.
You will have to remake the downpipe
 
#35 ·
On my 70 engine bag, all the long tube and shorty headers bolt up and have plenty of spark plug clearance with Gt40p heads. The drivers side is the problem on cyclinder 7/8 . Even after Cutting and rewelding some tubes to clear the spark plugs.... the steering box was in the way.
The only known headers that fit the drivers side with ample clearance to get a sparkplug socket and a regualar 45* boot is the sanderson headers for gt40p. I got mines off summit FF3GTS-P $360. Definatly well worth the price as I did not have to mess with them at all.
You will have to remake the downpipe
unfortunately those aren’t available any more. The more expensive.FF3GTS-SEC are available and are supposed to work well with P heads.
 
#37 ·
I don't consider the P head to have a small combustion chamber. I think it is around 60cc. The combustion chamber size is definitely not what makes the P head so good. The spark plug location allows for a more complete and efficient burn. This in turn allows the compression ratio to be higher on a 302 with the GT40P heads than one with normal heads. Also there was a lot of work by Ford to make the runners move air really fast without large ports. Most tests I've seen show the flow to be around what a basic Edelbrock aluminum head gets.

david